3D thermoformed
foam core kits

When your client demands the best

Curve Works offers the world’s first 3D thermoformed foam core kits.

We have replaced traditional core laying methods with a brand new approach: we provide curved core kits, with low-to-no springback, enabling a much faster, and therefore much lower cost of, installation.


Hull reinforcements

Curved composite balconies and hatches

3d thermoformed foam core

Repair panels

the benefits

With our thermoformed foam core kit solution, you can expect:

  • a mapping and nesting service to ensure minimal material waste
  • reduced assembly times
  • ease of assembly as even thick cores can be thermoformed with our unique process
  • kilograms less resin consumption per square metre compared to grid-scored foam.
chamfered foam core

details matter

Decrease your assembly times even further. Aside from straight-edge cutting, we offer chamfered edges and machined features.

Contact us to find out what we can do for your next build.